Advance Process Control / MPC

Solution Capability

Manage complex variable interactions within a process in such a way to reduce process variability and allow the plant to run closer to the operating constraints to achieve optimum objective by implementing small step changes in set points – MPC (focus) on our own/ APC with partner.

  • Optimization with stability in plant​
  • Increase profit – more from existing
  • Improve production and yield
  • Reduce energy consumption

Remote Plant Monitoring System for a Large Petrochemicals Manufacturer

Business Objective

Remotely monitor real-time health of the various systems in the plant

Key Solution

  • Built a virtual plant as a digital replica of the real plant
  • Enabled monitoring of plant health in real-time with key KPIs, equipment condition and parameters operating range
  • Detailed monitoring of all the systems within the plant – feedstock, cracking, storage, polymerization, bagging, utilities etc.
  • The solution diagnosed the problem of equipment with bad health or those operating at off-limit parameters; identified the root cause and recommended actions, enabling the operator to take quick and valuable plant floor level decisions

Business Impacts & Outcomes

  • Improved production and yield
  • Reduced energy consumption
  • Improved uptime of plant and assets
  • Maximized operational life of plant assets

Business Impacts & Outcomes:

  • Improved production and yield
  • Reduced energy consumption
  • Improved uptime of plant and assets
  • Maximized operational life of plant assets