Product Introduction:
Elevate your production with the LOBS Optimization Advisor—an advanced AI/ML-powered platform engineered to maximize a particular grade cut yields from the FPU and significantly boost lube oil output from the LOBS unit. Designed specifically for process engineers and plant operators, this solution ensures optimal performance by maintaining viscosity, viscosity index, Noack and CCS within precise specification limits. Unlock peak efficiency, enhance side stream yields, reduce losses, and achieve substantial cost savings across your operations with this powerful, tailor-made optimization tool.
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FPU and LOBS – Prediction and Optimization
Hybrid Model
Our model empowers operators with precise set points to optimize critical variables in both the FPU and LOBS sections, driving maximum 250N cut yields. By fine-tuning essential parameters, the model enables increased efficiency and yield in each stage
FPU
- Adjust Heater COT
- Optimize Column Reflux Rate
- Manage Pump Around Flows
- Set the Draw rates for 65N, 100N, 250N and 500N streams from the Vacuum Tower
LOBS
- Controlling Stripper Top Temperature
- Optimize IDW and HDF Reactor CAT
- Set HP/LP Separator Pressure for peak performance
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Transform your Challenges into Opportunities
CGC Efficiency Monitoring is designed to address the critical challenges faced by industrial operations, providing advanced AI-driven solutions that not only predict and prevent potential issues but also optimize performance, reduce costs, and enhance overall efficiency
Experience increased conversion, real-time predictions of downstream Feed and product quality parameter values, and optimized hydrogen consumption, transforming your operations for enhanced efficiency and profitability!
Pain Point
Loss of 250N Yield Potential
Benefit
Enhanced 250N Cut: The model maximizes 250N yield in FPU and boosts 250N lube oil output in LOBS, ensuring maximum product recovery and profitability.
Pain Point
Delayed Detection of Side Stream Quality Variations
Benefit
High-Frequency Quality Tracking: Real-time sampling of viscosity and pour point in side streams enables precise quality control and rapid adjustments, maintaining optimal output specifications.
Performance Deviation Prediction
The operator enters the UCO Feed Quality (Distillation Sample) data on the dashboard for analysis of the feed quality parameters.
Key Parameter Monitoring
The Expected Yield model calculates the expected yields for 65N, 100N, 250N and 500N streams of the FPU and LOBS
Process and Efficiency Trends
Every hour, the prediction model runs to predict the Viscosity of all side streams, and the formula calculates the Viscosity Index
Operational Benchmarking
Using the Expected yield for 250N as target the optimizer maximizes the 250N flow from FPU and LOBS section respectively
Actionable Insights for Improvement
Comparison plot between “Current Operation” vs. “Optimized Operation“ is shown on the Dashboard
