Lummus Digital

LUMMUS DIGITAL

The intelligence your process was built for.

The process intelligence platform for refining, petrochemicals and process industries. Built on 110+ years of licensor-level engineering — delivered through Domain Expertise, Process Intelligence Solutions, and Advisory.

By the Numbers

+ $1.5 – 2M

year GRM upside

LC-MAX® Digital Suite

~$4M +

Annual Value Identified

Integrated Performance Monitoring

1 MMUSD

per year profit

Real Time Optimization (RTO)

The Three Pillars

PILLAR 01

Domain Expertise

Lummus Technology's 110+ years of process engineering heritage. Licensor-level IP. CLG and Lummus process technology partnerships.

Why it matters

The moat. No hyperscaler, no consultancy, and no generalist software vendor can replicate this. It is what makes everything else defensible.

PILLAR 02

Process Intelligence Solutions

Solutions built on the Lummus Digital platform — crude blending, energy intelligence, reliability, sustainability — grounded in 110+ years of process engineering heritage.

Why it matters

The revenue engine. Proven at HPCL Visakh, operational from day one. This is what the customer pays for.

PILLAR 03

Advisory

Strategy that knows your process. Digital maturity diagnostics, asset-specific scenarios, transformation roadmaps, RFP shaping — at the CEO table.

Why it matters

A seat at the table. Shapes demand, frames requirements, positions LD to create tenders — not bid on them.

Explore Advisory →

The Hybrid Approach

Pure first-principles models miss the long tail of real-world phenomena. Pure data-driven AI breaks under physical constraints. The hybrid approach makes each one stronger — and unit-by-unit calibrated on your operating data.

MODEL 01

AI-Dominant Hybrid

For complex reaction units and new technologies. AI/ML models built from plant data, augmented with first principles, process constraints, and domain knowledge.

Use cases

Hydrocracker reactors · novel chemistries

MODEL 02

Simulated AI Hybrid

High-fidelity, purpose-fit solutions trained on simulation data. Used to build value-chain-wide intelligence — from crude input to finished chemical.

Use cases

Crude-to-product chains · what-if planning

MODEL 03

First-Principles Dominant Hybrid

Augments an existing first-principles model with AI, using operations data to calculate unknown variables — ideal for brownfield deployments.

Use cases

Brownfield optimisation · model recalibration

Solutions

Production-grade applications built on the Lummus Digital platform — delivered with the engineering depth no software vendor can match.

Yield Optimisation

Ethylene heaters, fractionators, CDU/VDU, FCC, hydrocrackers. Margin-grade real-time optimisation.

Get Peak Performance, Product Consistency, and Enhanced Profitability

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Enhance Ethylene Production with AI-Driven Optimization

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Enhance Water-Quality, Maximize Plant Efficiency

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Boost side stream yields to improve profitability
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Maximize Reactor Performance with Real-Time AI Optimization
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Maximize yields, extend catalyst life, and enhance refinery performance
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Optimizing FCC Efficiency with Smart Recommendations
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Prediction and Optimization with FPU and LOBS
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Real-time remote monitoring of asset health and unit performance across distributed plants — turning visibility into intervention before margin slips.

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Reliability & Safety

Fouling, dew point, salt deposition, turnaround management. Stop failures before they cost you a quarter.

A reliability-first AI deployment framework — guardrails, validation, and operating rules calibrated for the assets where downtime is measured in millions.

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Get Real-Time Insights for Peak Efficiency

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Optimize refinery performance, enhance quality, and minimize environmental risks
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Prevent fouling, extend lifespan, and ensure reliability
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A long-life-fix programme combining condition monitoring, root-cause analytics, and run-length optimisation.

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Digital planning and execution support for major turnarounds — scope, schedule, critical-path risk and recovery analytics, all in one operating picture.


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Sustainability

Digital decarbonisation. Energy and carbon management calibrated to the unit envelope.

Digital Decarb – GHG Emission Monitoring and Analysis Tool

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Real-time energy and carbon intelligence across the unit — bringing efficiency, abatement and reporting into the same operating discipline.

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Other Solutions

Catalyst R&D, supply chain, ePOD, eLog, B2B sales — built with operators, for operators.

An AI-augmented catalyst R&D programme — narrowing the search for next-generation formulations from years to months.

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Enterprise supply chain optimisation built for petrochemical operators — feedstock sourcing, production planning, and finished-product logistics, on one model.

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Electronic proof-of-delivery for the petrochemical and polymers value chain — eliminating dispute, accelerating settlement, and closing the visibility loop with customers.

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Digital shift-handover and operating log built for control rooms — turning shift notes into structured operating intelligence the next shift can actually act on.

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Sales pipeline, customer health, contract performance, and product-level commercial analytics — aligned to the way petrochemical and polymers businesses sell.

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Start the conversation

Ready to unlock the full potential of your operations?

Let’s collaborate to build a more efficient, sustainable, and profitable future together. Production-grade applications built on the Lummus Digital platform — delivered with the engineering depth no software vendor can match.