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Harness Hybrid Intelligence for Industrial Optimization

Our Numbers Speak Volumes
Years of Industry Legacy
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Avg. Sensors' Data Handled/Facility
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Man-years Experience in AI/ML Solutions
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Driving AI-Powered Solutions for Downstream Oil & Gas

Lummus Digital is at the forefront of transforming the oil andgas downstream sector by offering innovative digital solutionsthat tackle the complex challenges faced by refineries andpetrochemical industries. As a joint venture between TCG Digital and Lummus Technology, we blend decades of processengineering expertise with advanced AI and data science todeliver tailored solutions that deliver measurable outcomes.

The Hybrid Approach developed by Lummus Digital integratesfirst principles-based process models and domain expertisewith Data Science, Machine Learning and advanced AIalgorithms. At the core of Lummus Digital’s solutions is arobust Data & AI platform that unifies disparate data sources,enabling predictive analytics and anomaly detection.

We Empower Refineries and Plants with Intelligent,
Data-Driven Decisions

Increased Profitability through Optimized Product Yields

Enhanced Operational Stability

Optimized economics of Crude Blending

Enhanced responsiveness to fluctuating demands

Are you ready to unlock the full potential of your operations? Let's collaborate to build a more efficient, sustainable, and profitable future together.

Hybrid Process Modelling: The Secret Sauce

Built On Four Pillars

Process Expertise

Rich tech know-how & license base, proprietary equation & models, Design & operations knowledge

Big Data

Precise contextualization of high-volume, highvelocity, high-variety unstructured and unstructured data in real time

Proprietary process models

Developed over years, with learnings from experience and process knowledge

AI-ML

Supervised Vs unsupervised learning, pattern recognition, Gen-AI, Hybrid RAG, unexplored dependencies between variables

Product Portfolio

Petrochemicals

These specialized products focus on optimizing key operations such as ethylene production, water quality management, and fouling mitigation. By leveraging advanced technologies and data analytics, they help improve yields, reduce energy consumption, and ensure equipment reliability.

Get Peak Performance, Product Consistency, Enhanced Profitability

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Enhance Ethylene Production with AI-Driven Optimization
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Enhance Water Quality, Maximize Plant Efficiency
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Get Real-time insights for peak efficiency
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Refining

These specialized products focus on enhancing operational efficiency,maximizing yield, and ensuring the reliability of critical refineryequipment and systems. By leveraging advanced analytics, datadriven insights, and optimization techniques, refining products helprefineries achieve better performance, reduced downtime, andimproved product quality throughout the refining process

Boost side stream yields to improve profitability
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Maximize Reactor Performance with Real-Time AI Optimization
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Maximize yields, extend catalyst life, enhance refinery performance
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Optimizing FCC Efficiency with Smart Recommendations
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Prediction and Optimization with FPU and LOBS
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Optimize refinery performance, enhance quality, and minimize environmental risks
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Prevent fouling, extend lifespan, ensure reliability
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Case Studies

Our smart solutions help clients overcome challenges and reach their goals faster

Remote Monitoring used for improving Ethylene Plant Performance

A large Petrochemical Group in India approachedLummus Digital with the following agendapertaining to the real-time health performanceof their Ethylene Plants.

Production Planning & Sequence Optimization for a Polymers Manufacturer

The solution provides Machine Learning (ML)based recommendation on optimum productmix to be targeted, in the form of a weeklyproduction plan to maximize revenue

Asset Performance Prediction Solution employed to Increase Uptime of an Offgas Compressor

A large Petrochemical Group in India turned toLummus Digital to solve the various problemsassociated with its Offgas Compressors andwanted to increase their uptime

Corrosion Detection of a Large Petrochemical Plant

Processing of huge numbers of surface imagesusing Computer Vision for predicting the severityof corrosion or fatigue and recommendingpreventive actions.

Insights

Insights and Innovations in Green Technology and Environmental Solutions

Everything happens for a reason within the confines of the refinery and petrochemical plant

Everything happens for a reason…

Blogs Everything happens for a reason within the confines of…

Inventory Optimization for a Large Manufacturing Company

Inventory Optimization for a Large…

Case Studies Business Objective: Drive efficiencies in the Supply Chain…

Lummus Digital partners with LACC to develop AI powered Remote Performance Monitoring for Ethane Cracker Unit

Lummus Digital partners with LACC…

News Lummus Digital partners with LACC to develop AI powered…

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