Physics Meets AI: Hybrid Models for Optimization.
Introducing the CGC Efficiency Monitoring solution, designed to optimize the operational performance of Charge Gas Compressors (CGC) by predicting and mitigating fouling issues in real-time. Our advanced hybrid model empowers process engineers to maintain optimal efficiency, reduce downtime, and drive cost savings across your operations.
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CGC Fouling Mitigator
Hybrid Model
A hybrid model integrates a first-principles model (based on physical laws) with a machine learning model (data-driven predictions) to enhance accuracy and flexibility. The first-principles model provides a structured, mechanistic understanding of the system, while machine learning fills in the gaps, manages uncertainties, and adapts to complex, real-world scenarios. By combining these, the fundamental engineering laws in the first-principles model work together with data-driven algorithms in the prediction model to optimize compressor performance.
Transform your Challenges into Opportunities
CGC Efficiency Monitoring is designed to address the critical challenges faced by industrial operations, offering advanced AI-driven solutions that not only predict and prevent potential issues but also optimize performance, reduce costs, and enhance overall efficiency.
Experience increased conversion, real-time predictions of downstream feed and product quality parameters, and optimized hydrogen consumption—transforming your operations for greater efficiency and profitability.
Pain Point
Inability to Predict Fouling Issues in Real-time
Benefit
Real-time monitoring and predictive analytics identify potential fouling issues before they cause operational disruptions.
Pain Point
Difficulty in Managing Multiple Compressor Stages Simultaneously
Benefit
Monitor and manage up to six compressor stages, along with aftercoolers, through a comprehensive and flexible dashboard designed to meet your specific needs.
Pain Point
High Energy Consumption and Operational Inefficiency
Benefit
Optimize energy usage and enhance efficiency with actionable recommendations based on AI-driven insights and hybrid model approaches.
Pain Point
Unplanned Downtime and Increased Operating Costs
Benefit
Minimize unplanned downtime with predictive maintenance capabilities, reducing both costs and operational risks.
Performance Deviation Prediction
Predict the fouling rate at each compression stage along with the corresponding fouling rates for related intercoolers and heat exchangers, based on real-time operational data and conditions.
Key Parameter Monitoring
Stage-wise monitoring of compressor parameters, including pressure rise, temperature rise, after-cooler differential pressure (ΔP), and after-cooler differential temperature (ΔT)
Process and Efficiency Trends
Trend plots for :
1.Wash Oil Injection
2.Attemporation Water
3.Antifoulant Injection
4.Polytropic Efficiency %
5.Theoretical Compressor
6.Efficiency vs. Actual Compressor
Operational Benchmarking
A comparison plot between “Current Operation” and “Recommended Operation” is displayed, allowing for a clear visual assessment of the two operational scenarios.
Actionable Insights for Improvement
Actionable recommendation (comparing with current values) on controllable parameters (each stage- wise) like Wash Water Injection, BFW Injection, Antifoulant Injection, and Fouling Rate.
