Inventory Optimization for a Large Manufacturing Company
Case Studies Business Objective: Drive efficiencies in the Supply Chain for a large manufacturing company and recommend optimal spares stocking at central repository, branches and service franchisees, aiming to reduce holding cost without impacting service levels. Key Solution: The model forecasts spares consumption across the install base (existing as well as expected) An ensemble approach […]
Asset Performance Prediction Solution employed to Increase Uptime of an Offgas Compressor at a Major Petrochemical Group in India
Case Studies Business Objective: To increase Uptime of an Offgas Compressor and derive more value from existing expensive assets at a Major Petrochemical Group in India A large Petrochemical Group in India turned to Lummus Digital to solve the various problems associated with its Offgas Compressors and wanted to increase their uptime. By doing so, […]
Production Planning & Sequence Optimization for a Polymers Manufacturer
Case Studies Business Objective: Produce polymer grades at optimal levels to meet customer demand on time, maximizing revenue and minimizing switching costs Key Solution: The solution provides Machine Learning (ML) based recommendation on optimum product mix to be targeted, in the form of a weekly production plan to maximize revenue Using the production plan, it […]
Remote Monitoring used for Improving Ethylene Plant Performance for a Major Petrochemical Group in India.
Case Studies Business Objective To remotely monitor real-time health performance of Ethylene Plant of a Major Petrochemical Group in India A large Petrochemical Group in India approached Lummus Digital with the following agenda pertaining to the real-time health performance of their Ethylene Plants. The business objective included: To remotely monitor, track, and improve plant health […]
Corrosion Detection using Surface Images for a large Petrochemical Plant
Case Studies Corrosion Detection using Surface Images for a large Petrochemical Plant Business Objective: Processing of huge numbers of images using Computer Vision for predicting the severity of corrosion or fatigue and recommending preventive actions. Key Solution: A pilot was conducted using surface images of the assets and structures, taken at different times during the inspection, maintenance […]
Lab Analytics for One of the Largest Refinery Companies in the World
Case Studies Lab Analytics for One of the Largest Refinery Companies in the World Business Objective: Increase in lab throughput and cost reduction through Lab Performance Analytics. Key Solution: Detailed LIMS data was ingested, KPIs were calculated and stored into a big data lake Analysis of OTC and TAT for all requests, pending requests, completed […]
Optimization Solution to Increase Profit of a Hydrocracker at a Major Refiner in Saudi Arabia
Case Studies Optimization Solution to Increase Profit of a Hydrocracker at a Major Refiner in Saudi Arabia Business Objective: To Increase Profit of a Hydrocracker at a Major Refiner in Saudi Arabia A major refiner in Saudi Arabia approached Lummus Digital with the aim of increasing profit from its hydrocracker. The business objective included: To […]
Operations-Performance Prediction Solution to avoid Fire Incident and Production Loss at a Petrochemical Plant in Africa
Case Studies Operations-Performance Prediction Solution to avoid Fire Incident and Production Loss at a Petrochemical Plant in Africa Business Objective: To implement Digital Transformation of a Petrochemical Plant in Africa to avoid Process Upsets/ Incidents and Production Loss. A petrochemical plant in Africa needed to equip itself with necessary technology that would help avert process […]
